A gas generator is a complete set of equipment that uses combustible gas as fuel, converts chemical energy into mechanical energy through an internal combustion engine (gas engine), and then drives a generator to produce electricity. For efficient and safe use of a gas generator, regular maintenance is essential.
1、Routine Maintenance for Optimal Performance
Regular upkeep of a gas generator is crucial to ensure its reliability and longevity. The process begins with daily visual inspections，checking for fuel leaks, verifying coolant levels, and ensuring the exhaust system remains unobstructed.
2、Additionally, operators should examine air filters for debris accumulation, as clogged filters can impede airflow and reduce the gas generator efficiency. Cleaning or replacing filters periodically prevents unexpected breakdowns and maintains steady operation.
3、Scheduled Servicing Procedures
Beyond daily checks, a structured maintenance schedule is essential. This includes oil changes every 200 hours of operation—or as recommended by the manufacturer—to minimize engine wear. Spark plugs and ignition components should be inspected monthly to guarantee consistent starts, while battery terminals must be kept clean to avoid power issues. Lubricating moving parts, such as bearings and linkages, reduces friction and prolongs the gas generator’s service life. Storing the unit in a dry, ventilated area further safeguards it from environmental damage.
4、Professional Inspections and Troubleshooting
While routine tasks can be handled in-house, complex issues require expert intervention. Annual professional inspections should cover internal components like valves, pistons, and electrical wiring. Technicians can diagnose early signs of corrosion or wear in the gas generator
fuel lines and control panels, preventing costly repairs.
5、Moreover, gas generator testing under load ensures the system responds correctly during power demands. Documenting all maintenance activities creates a valuable history for future troubleshooting and enhances operational safety.
In order to ensure the normal operation of gas generator, the above maintenance tasks are essential. We hope the above introduction can provide users with a reference. For specific matters, you can consult the relevant technical personnel.
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